Ready-to-install Panels is poised to revolutionise building construction, taking it to a whole new level. They are sandwich panels, made of two Fibre Reinforced Cement facing sheets, on either side of a lightweight concrete core. The core is made from a mix of Portland cement, binders, and silicaceous and micaceous material aggregate.
Apart from being fully cured at the factory itself, panels have a tongue and groove jointing system that facilitates rapid construction with minimum effort.
Light-weight, Water-resistant, Fire-resistant, Termite-resistant, Strong and Durable, Sound Insulation, Space Saving, Eco-friendly.
Dry Wall Panels is an ideal solution for drywalls and partitions. This innovative green product, certified by the IGBC and GRIHA, stems from our commitment to creating greener buildings, for a greener planet.
BENEFITS
![01_Light-weight 01_Light-weight](https://buildwale.com/wp-content/uploads/2023/07/01_Light-weight-60x60.png)
Lightweight
Allows easy handlings & erections at larger heights. Due to light in weight, the dead load on the structure reduces & hence we can save on the cost of the structure
![03_water-resistant 03_water-resistant](https://buildwale.com/wp-content/uploads/2023/07/03_water-resistant-60x60.png)
Water-resistant
Aerocon Panels are having excellent Water resistance properties.
![05_termite-resistant 05_termite-resistant](https://buildwale.com/wp-content/uploads/2023/07/05_termite-resistant-60x60.png)
Termite-resistant
Aerocon Panels are having excellent Termite resistance properties.
![07_space saving 07_space saving](https://buildwale.com/wp-content/uploads/2023/07/07_space-saving-60x60.png)
Space Saving
Due to its slim thickness, it provides additional usable floor space /carpet area compared to conventional walls.
![09_save cost 09_save cost](https://buildwale.com/wp-content/uploads/2023/07/09_save-cost-60x60.png)
Save Cost
Light-weight, therefore results in structural savings up to 20%
![11_save labour 11_save labour](https://buildwale.com/wp-content/uploads/2023/07/11_save-labour-60x60.png)
Save Labour
Pre-cured and ready-to-use therefore eliminates on-site curing
![02_Strong and Durable 02_Strong and Durable](https://buildwale.com/wp-content/uploads/2023/07/02_Strong-and-Durable-60x60.png)
Strong and Durable
Aerocon Panels are manufactured from high-quality materials imparting adequate strength & long life. Cement-based products are as good as other conventional materials.
![04_fire-resistant 04_fire-resistant](https://buildwale.com/wp-content/uploads/2023/07/04_fire-resistant-60x60.png)
Fire-resistant
Aerocon Panels are having excellent Fire resistance properties.
![06_sound and thermal Insulation 06_sound and thermal Insulation](https://buildwale.com/wp-content/uploads/2023/07/06_sound-and-thermal-Insulation-60x60.png)
Sound and thermal Insulation
Aerated panels provide high sound & thermal insulation properties.
![08_eco-friendly 08_eco-friendly](https://buildwale.com/wp-content/uploads/2023/07/08_eco-friendly-60x60.png)
Eco-friendly
Usage of recyclable material- Eco Friendly & one of the Green Building materials.
![08_eco-friendly 08_eco-friendly](https://buildwale.com/wp-content/uploads/2023/07/08_eco-friendly-60x60.png)
Save Time
10- 20 times faster to construct.
![12_reusable-relocatable 12_reusable-relocatable](https://buildwale.com/wp-content/uploads/2023/07/12_reusable-relocatable-60x60.png)
Reusable & Relocatable
Complete structure can be dismantled, relocatable & re-constructed, thus saving money
Aerocon Panels
![Aerocon Panels Aerocon Panels](https://buildwale.com/wp-content/uploads/2023/07/Aerocon-Panels.png)
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A sandwich panel of two fiber-reinforced cement sheets enclosing a lightweight concrete core composed of Portland cement and Fly-ash
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Fully cured at the factory, they are ready for installation right away
Tongue and Groove
![Tongue and Groove Tongue and Groove](https://buildwale.com/wp-content/uploads/2023/07/Tongue-and-Groove.png)
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Unique “Tongue and Groove” jointing system facilitates rapid construction with minimum effort
Dimension
![Dimension Dimension](https://buildwale.com/wp-content/uploads/2023/07/Dimension.png)
Standard width
- Aerocon Panels are available in a standard width of 600mm
Varying Thicknesses
- 50 and 75mm
Lengths
- 2400, 2700, 3000mm
Application Areas
![application application](https://buildwale.com/wp-content/uploads/2023/07/application-1.png)
Partition
- Full Height Partition
- Half Height
- Free Standing
Prefab Structures
Roofing
Mezzanine flooring
Technical Specifications | ||||
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PROPERTIES | UNIT | THICKNESS | REMARKS | |
50mm | 75mm | |||
Nominal Weight | Kg/m2 | 42 | 58 | - |
Apparent Density | Kg/m3 | 840 | 780 | IS:2380 Part 3 |
Axial Compression Load/meter width | KN/m | 79 | 90 | Factor of safety–2.5 |
Bending test (4 point UDL) uniformly distributed load 2.9m span |
Kg/m2 | 55 | 70 | Factor of safety–2.5 |
Flexural strength/modulus of rupture | Kg/cm2 | 50 | 40 | Typical test results |
Thermal Conductivity | W/m0K | 0.18 | 0.17 | IS:3346 |
Sound Transmission Coefficient (Test results of Prasar Bharati and National Physical Laboratories) |
db | 38 | 40 | IS:9901(PartIII)–1981 IS:11050(PartI)–1981 |
Fire Rating As per test results of CBRI, Roorkie. |
Minutes | 105 | 120 | BS:476 Part 20 & 22 |
Surface Spread of Flame | - | Class I | BS:476 Part 7 - 1971 | |
Fire Propagation Index (I) | - | 3 | BS:476 Part 6 - 1981 | |
Ignitability | - | Class P (Not Easily Ignitable) |
BS:476 Part 5 - 1968 | |
Note: The above specifications are based on typical test results of Birla Aerocon Panels with Non - Asbestos Fibre Cement Board (conforming IS 14862 : 2000 (Type A)), and are subject to revision. Mechanical properties will vary due to change in moisture content in Panels. *As per test results of CBRI, Roorkee. |
Versatile Applications
School
![01_school 01_school](https://buildwale.com/wp-content/uploads/2023/07/01_school-60x60.png)
Office
![02_office 02_office](https://buildwale.com/wp-content/uploads/2023/07/02_office-60x60.png)
Mall
![03_mall 03_mall](https://buildwale.com/wp-content/uploads/2023/07/03_mall-60x60.png)
Restaurant
![04_restaurant 04_restaurant](https://buildwale.com/wp-content/uploads/2023/07/04_restaurant-60x60.png)
Residential Building
![05_residential 05_residential](https://buildwale.com/wp-content/uploads/2023/07/05_residential-60x60.png)
Commercial Building
![06_commercial 06_commercial](https://buildwale.com/wp-content/uploads/2023/07/06_commercial-60x60.png)
Defence
![07_defence 07_defence](https://buildwale.com/wp-content/uploads/2023/07/07_defence-60x60.png)
Industrial Complex
![08_industrial 08_industrial](https://buildwale.com/wp-content/uploads/2023/07/08_industrial-60x60.png)
Warehouse
![09_warehouse 09_warehouse](https://buildwale.com/wp-content/uploads/2023/07/09_warehouse-60x60.png)
Features and benefits
Savings
- Cost: Light-weight, therefore results in structural savings up to 20%
- Time: 10-20 times faster to construct
- Labour: Pre-cured and ready-to-use, therefore eliminates on-site curing
Space
- Thinner walls: Provides additional carpet area, up to 5%
Strength
- Long-lasting: Cement-based panels
- High axial compression and bending strength: Can build load-bearing structures
Sustainable
- Save resources: Cement and sand are not required
- Reusable: The unique tongue & groove joint makes it easy to uninstall
- Eco-friendly: Use of fly ash
Safe
- Fire: Highly resistant
- Weather: Can withstand adverse conditions
- Termite and water-resistant: Doesn’t permit the growth of bacteria and fungus
- Toxic emissions: None
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